Assembly process of U-bolts

  1. Preparation for PTS - assess the assembly process of U-bolts (also known as rope clips)

a. Watch the 3 videos provided of the U-bolt assembly tasks.

i. U-bolts without a fixture https://montana.techsmithrelay.com/fidv

ii. U-bolts with fixtures https://montana.techsmithrelay.com/Aj4d

iii. U-bolts alternate abilities https://montana.techsmithrelay.com/dubd

b. Compare and contrast (1 page of text) the assemblies across abilities and fixtures. Your observations only at this point. Save this text for final report.

c. Create 3 operation process charts.

i. Assembly without a fixture (video i)

ii. Assembly with 1 fixture (video ii)

iii. Assembly with 2 fixtures (video ii)

d. Create 3 LH/RH / two-hand process charts for the same assemblies in 1c above.

i. Assembly without a fixture (video i)

ii. Assembly with 1 fixture (video ii)

iii. Assembly with 2 fixtures (video ii)

e. Now evaluate the job and the workstation identifying both good and bad features. You will evaluate the same 3 assemblies chosen above.

i. If a good feature, indicate the principle of work design that justifies its use.

ii. If a bad feature, redesign that feature, using a principle of work design to justify the change.

iii. Be thorough and concise. Use the tables below on page 2. You will complete 2 tables. You may combine the assemblies using 1 and 2 fixtures into a single table.

Sample Solution