Research inventory management systems that you could use for your product. Keep in mind Lean manufacturing. Choose one and include an evaluation of the decision rationale for the type of inventory system it is based upon, e.g. logistics, distribution etc. How will this system avoid dead stock? Avoid spoilage? Or save on storage costs?
Type of System Rationale (Logistics/Distribution): JIT is highly dependent on streamlined logistics and distribution. For NationaliTeas, this means establishing strong, real-time data links with both suppliers (tea estates, packaging companies) and distributors (retailers, e-commerce fulfillment centers). The ERP system serves as the central brain, using sales data to instantly generate purchase orders for raw tea leaves and packaging materials only when needed for specific, confirmed orders. This minimizes the time tea spends sitting in NationaliTeas' warehouses.
Decision Rationale: Tea is a perishable agricultural product. While it doesn't spoil as quickly as fresh produce, its quality (flavor, aroma) degrades over time. Storing large quantities increases the risk of quality erosion, directly harming the customer experience. JIT forces a rapid throughput, ensuring the freshest possible product reaches the consumer.
Lean Benefits for NationaliTeas
The JIT system, managed via ERP, directly addresses the primary inventory challenges faced by a tea company:
1. Avoiding Dead Stock (Waste of Overproduction/Holding)
JIT virtually eliminates dead stock by only ordering and processing the quantity of tea required to meet immediate demand.
The ERP system uses real-time Point of Sale (POS) data from major distributors to trigger small, frequent batch production runs.
Sample Answer
Recommended Inventory System: Just-in-Time (JIT) with ERP Integration
The most suitable inventory management system for NationaliTeas, considering the perishable nature of tea and the push for efficiency (Lean), is a Just-in-Time (JIT) system, managed and optimized through a robust Enterprise Resource Planning (ERP) software suite.
Evaluation and Rationale
The JIT system is a pull-based inventory strategy, meaning production is triggered by actual customer orders rather than forecasts. This aligns perfectly with the core principles of Lean Manufacturing, which seeks to eliminate Muda (waste).